Development partner from prototype to series production.
Development
+Product development:
+Client-specific construction
+Design calculations and simulation
+Experiments and validation
+Process development:
+Manufacturing processes, assembly sequences, measurement and
test methods, integrated quality control concepts
+Determination of inspection features in the APQP.
+Development partner from prototype to series production.We manufacture custom-made products according to client-specific requirements. It is therefore important to work together closely with our clients from our first discussion to delivery. We begin each project with a development concept, which clarifies the individual requirements and the process stages required. In so doing, we employ the comprehensive know-how of our development department, which combines experience with over 1,000 different types and models of exhaust caps and EGR valves. From the beginning, the knowledge of our experts flows into development, validation, manufacturing and assembly, and even into the logistics of the components.
Production
+Partial and fully automated assembly
+Manufacture of individual parts at the in-plant machining centres
+Quality assurance thanks to long-term supplier relationships
+Flexible, qualified and highly motivated employees
+Modern manufacturing processes and technologies
+Cutting-edge assembly machines and cells adjusted to the individual demands of large series production
+Manual work stations for precision manufacturing of small-batch series and individual parts, e.g. for manufacturing spare parts
+Equipment and tools
+In-house production of almost all varieties of clamping devices and processing equipment, such as manual and hydraulic clamping devices, classic drilling, bending and welding devices, clamping and special claws for the casing and throttle valve processing, as well as measuring and testing devices, including, among others, for coordinate measurement machine,spectrometer, spring tensile machine, hardness test machine,
+Processing, adapting and optimising tools
+Alignment of devices and tools
+High manufacturing depth
+Logistics concepts customised for the client
+Compliance with the FIFO principle
Quality
+Integrated quality management system
+Development and production-supporting quality processes
+Application of quality methods (D and P FMEA, PPAP, control plans, …)
+The most modern fittings with measurement and testing equipment
+Constant high level of quality
+Certificate of quality
+Supplier certificate
Quality
+Support from our partner Klubert + Schmidt GmbH.
+Development concept
+Process design
+Tools and fixtures design
+Know-how transfer